Meter Based Maintenance

Meter-based maintenance, as the name suggests, involves using meter data to perform maintenance on equipment. This data can come from a variety of sources, such as vibration sensors, temperature sensors, or flow meters. The idea behind meter-based maintenance is that by monitoring the performance of equipment in real-time, maintenance can be performed proactively rather than reactively. This can help to prevent breakdowns and prolong the life of equipment.

Corrective Maintenance

Corrective maintenance, also known as “repair maintenance,” is a type of maintenance that is performed to restore a machine or equipment to its proper working condition after it has malfunctioned or failed. This type of maintenance is typically performed on an as-needed basis, and is often reactive in nature. Corrective maintenance is generally considered to be a short-term solution, as it only addresses the immediate problem at hand, and does not necessarily address the underlying cause of the issue.

Breakdown Maintenance

Breakdown maintenance is a type of maintenance where machines or equipment is only repaired when it breaks down. In this type of maintenance, the emphasis is on restoring the equipment to its original working condition as quickly as possible. Unlike preventive maintenance, which is scheduled, breakdown maintenance is performed after the equipment has already failed.

Total Productive Maintenance

Total Productive Maintenance (TPM) is a comprehensive approach to equipment maintenance that emphasizes proactive maintenance techniques to reduce equipment downtime, increase productivity, and improve product quality. TPM aims to optimize the overall effectiveness of production equipment by involving all employees in the maintenance process.

Unplanned Maintenance

Unplanned maintenance refers to any maintenance activity that occurs unexpectedly or is not part of the routine maintenance plan. It can be caused by equipment failure, human error, natural disasters, or other unforeseen events. Unlike planned maintenance, which is scheduled in advance and performed during planned downtime, unplanned maintenance is usually performed urgently, often resulting in extended downtime, lost production, and increased costs.

Planned Maintenance

Planned maintenance is a proactive approach to maintain equipment and assets, where maintenance activities are scheduled in advance based on the manufacturer’s recommendations or experience-based estimates.

It involves a range of activities, including inspections, lubrication, cleaning, replacements, and repairs, to ensure that equipment is running smoothly and efficiently. Planned maintenance can be either time-based, where maintenance activities are scheduled at regular intervals, or condition-based, where maintenance activities are scheduled based on the actual condition of the equipment.

Reactive Maintenance

Reactive maintenance, also known as breakdown maintenance or corrective maintenance, is a type of maintenance that is performed in response to equipment or asset failures or malfunctions. In other words, when something breaks down, the maintenance team is notified and dispatched to fix it. This type of maintenance is typically unplanned and can be expensive and time-consuming.

Reactive maintenance often involves quick fixes or temporary repairs to get equipment up and running again as soon as possible. This is done to minimize downtime and ensure that productivity is not significantly impacted. However, this approach can lead to further issues down the road, as the underlying problem may not be fully addressed.

Predictive Maintenance (PdM)

Predictive maintenance is a maintenance strategy that uses data analysis, machine learning, and artificial intelligence to predict equipment failure and schedule maintenance before a failure occurs. PdM is different from traditional maintenance methods, which are based on pre-scheduled inspections or reactive maintenance, where maintenance is only performed after a failure has occurred.

PdM relies on the collection and analysis of equipment data, such as vibration, temperature, and pressure, to identify patterns and anomalies that indicate impending failure. By analyzing this data, PdM algorithms can predict when maintenance is required, allowing for maintenance to be performed proactively before equipment failure occurs.

Preventive Maintenance

Preventive maintenance is a type of maintenance strategy that involves performing regular maintenance tasks on equipment to prevent potential problems from occurring. This proactive approach to maintenance helps to keep equipment in good condition and extends its lifespan, reducing the need for costly repairs and replacements.

Preventive maintenance is typically scheduled based on factors such as the age of the equipment, usage patterns, and manufacturer recommendations. By performing regular maintenance tasks, businesses can identify and address potential issues before they become major problems, avoiding unexpected downtime and disruptions to their operations.

Preventive maintenance can include tasks such as equipment inspections, lubrication, cleaning, and replacement of worn or damaged parts. These tasks are typically performed on a regular schedule, either based on the equipment’s usage or on a predetermined schedule.

Preventive maintenance is an important part of equipment management for businesses of all sizes and industries. By implementing a preventive maintenance program, businesses can reduce maintenance costs, extend the lifespan of their equipment, and improve their overall efficiency and productivity.

System Integrators ( SI )

System integration is the process of putting together different parts or subsystems of an information technology (IT) system to make a single system that works as a whole. This means connecting hardware and software from different vendors and making sure they work well together so that a certain business goal can be met. System integration is often used in complex IT environments to improve overall performance, streamline operations, and make them more efficient.